128718 Oil Drilling Industry Precision Ball Bearings

Thrust angular contact ball bearings for oil drilling

Downhole drilling motor bearings

Whether you’re drilling for oil or gas, the bearings in a mud motor at the end of a drill string have a direct impact on productivity and reliability.These mud motor bearings have to endure extreme operating conditions. In addition to severe axial and shock loads, these bearings are “lubricated” with highly abrasive mud, which for a bearing is the definition of an extreme operating condition.

How the new bearing works ?

The typical mud motor bearing contains between 8 and 12 rows for design optimization. When the bearing is new, the majority of the load is accommodated by the first four or five rows. As each row starts to wear, the load is shifted to the next row and the next until all the rows are worn equally. Then, the load is shifted back to the first row and the process is repeated. This unique Monton design enables the bearing to last significantly longer than previous bearing designs.

About the redesign process

To significantly improve bearing performance and reliability,Monton engineers used proprietary Monton design and simulation tools to

• accurately define the behaviour of a bearing stack

• redesign the bearing to minimize stresses and optimise load carrying capacity

• test new designs and materials. With the Monton virtual test rig, engineers were able to identify and correct the problem of cracked rings and sheared balls – two common problems with these bearing

Product features

• Special steel for all bearing components

• Full complement bearing

• Precision matched rings

• Unique bearing design to support heavy axial drilling loads

Customer benefits

• Improved wear-resistance

• Increased load carrying capacity

• Optimized load distribution

• Increased robustness

• Improved reliability

• Customized design

Product Description

The bearings in a mud motor at the end of a drill string would place a huge influence on productivity and reliability in terms of oil
drilling or gas drilling.The working condition of these mud motor bearings are extremely harsh: the bearings bear heavy axial and
shock loads, and they are also exposedwith highly abrasive mud.

• Special steel for all bearing components
• Full complement bearing
• Precision matched rings
• Unique bearing design to support heavy
• axial drilling loads

Our service
1. Service on custom bearing
We are non-standard bearing manufacturing expert. We have a professional team engaged in the design, development and manufacture special bearing to meet your special requirements.
2. Service on bearing testing
We are sincerely to provide you with the following services on bearing testing:
(1) Research and development of all types of bearing testing machines, such as the durability test, life test, performance test and special test of special bearings.
(2) The planning construction project of bearing laboratory and the skill training of test personnel.
(3) Proving all types of bearing testing machines and the transfer of bearing testing technical achievement.
(4) Accepting the research and establishment of testing technology, regulations and standards of all special bearings.
(5) Accepting the development of all kinds of non-standard equipments and control system, and accepting all kinds of software programming.
3. Service on bearing inspection
We are sincerely to provide you with the following services on bearing inspection:
(1) Reference transfer, verification and repair of measuring devices, bearing instruments calibration, position measuring, components inspection, samples surveying and mapping.
(2) Quality and index inspections of heat treatment, physical and chemical indicators inspections of materials, grinding index inspection, pressure inspection, bearing failure and waste bearing analysis.
(3) Precision grade inspection for different types of bearings, rolling elements and bearing accessories inspection, vibration and clearance master transfer, bearing inspecting instruments calibration.
4. Service on spindle rebuilding
Our main business on spindle rebuilding: Change bearings, shaft, stator and etc. Measure dynamic balance.
5. Service on metal material inspection
We undertake many physical and chemical inspections, including heat treated structure evaluation of bearing parts, the inspections on the depth and hardness of surface deteriorative layer, magnetic particle inspection, retained austenite inspection, contact fatigue life test, etc.
6. Service on non-metallic products
Monton is engaged in researching the application of bearing antirust lubricating technology for a long time, and has developed various relevant oil and grease products.
We undertake the standards establishment and product inspection for non-metallic products, such as anti-rust products, lubricants, plastic cage, seals, etc.

MONTON bearing a main manufacturers leader of high precision bearings in China was established in 2001 locate in Luoyang--“Ancient Imperial Capital and Peony Flower City”,we specialized in the bearing production research and development more than 20 years , focus on the development of "High-tech, High precision, Advancing, customized" bearings development .MONTON covers an area of of 35000 sq.m., building area of 20000 sq.m., including office area 3000 sq.m., research and development center of 500 sq.m., and international marketing & reception center 2000sq.m.Our mission is to provide customers with complete solution, including design and development, manufacturing, testing and evaluation, and excellent after-sales service.The factory is located in the Bearing Industry Park of Yiyang County, Luoyang City, Henan Province.

MONTON bearing mainly produce high precision angular contact ball bearing, ball screw support bearing,Low temperature bearing,High speed motor bearings, military thin section ball bearing,special high precision bearing, crossed roller bearing,harmonic drive bearing,thrust bearing stack,Tungsten Carbide Radial Bearing, military thin section ball bearing,tandem bearing,cylindrical roller bearing, customized bearing and bearings parts, The bearing accuracy at P5/P4/P2 level, rolling elements from φ1mm to 160mm, precision degree Ⅰ、Ⅱ.We Contributions to important scientific research projects of several well-known universities, including Henan University of Science and Technology, Dalian University of Technology, Harbin Institute of Technology, Beijing University of Science and Technology, Beijing traffic University, and China Petroleum etc.

We produce bearings and parts with inner diameter of 1.5mm to an outer diameter of 3000mm. Our products have been widely used in important industrial fields such as CNC machine tools, high-speed spindles, precision measurement instruments, oil drilling, petrochemicals,Cryogenic pump, FANUC/Siemens motors, mining metallurgy, port machinery, medical equipment, extruder gearbox, Cement roller press, vertical mill, rocker arm, textiles equipment, paper mill,robotics, harmonic drive, concrete mixer trucks, steel mills, rolling mills,Wind Power,Continuous casting mill, UAV, Air Compressor,Tension levelers,LIDAR systems,missile tracking camera ,aerospace, etc.

Our company have very good products quality guarantee equipment, key equipment and instrumentation are imported or design special equipment for special procedure by us. Main instrumentation is Japan ACCRETECH, TAYLOR,ZEISS Germany etc. Established precision bearing product testing laboratory, we can test bearing performance and life,Passed ISO9001 quality system certification, with an annual production capacity of 1 million sets of various precision bearings.

MONTON owns CNC lathes, machining centers, CNC grinding machines, and ultra precision equipment more than 160 sets. 10 CNC lathes, 65 CNC precision grinding machines, and 1set 4-axis machining center. 2 sets Ultrasonic cleaning line and equipment,2 sets tempering and stabilizing furnaces,1set heat treatment furnace，1sets low temperature stabilization equipment and vacuum equipment,8 production lines of automatic assembly.Inspection equipment include Mitotoyo Japan Contour,roundness measuring instrument,hardness tester,coordinate measuring instrument, length measuring instrument,vibration measuring instrument,contact angle goniometer,Bearing convexity value measuring instrument,hardness tester,Metallographic tissue measuring instrument,Clearance measuring instrument,height measuring instrument,Inner diameter outer diameter and rotation accuracy measuring instrument etc.

We have more than 140 employees, including 10 technical persons and 25 inspection persons. There are 5 persons with a master's degree, 25 persons with bachelor's degree, and 30 with vocational degree currently .

With advanced production equipment and perfect testing technology, MONTON can guarantee the quality and accuracy of the products we produced. Our technical department can efficiently complete the bearing design according to customer needs, and customers who need non-standard bearings can also enjoy customized services. Our quality system regularly monitors various production facilities and complies with strict quality requirements. All material certificates and certification reports are kept in files. Products are traceable and can be provided on request. Therefore, we are confident to provide the best solutions for global customers. Our company can design non-standard bearings and special application bearings for customer, as well as customized products with samples!

We are innovative, motivated and courageous to provide our customers with necessary solutions. Our management and employees are always ready to provide professional and personalized services to our customers. In the future, MONTON will adhere to the brand development strategy, strengthen the research and development of high-end products, strive to build a digital factory, and join hands with more partners to work together for a better future!

Company spirit: Honesty, Trustworthiness and Mutual benefit;

Company policy: Quality-oriented;

Company Business philosophy: Honesty,fulfill promise;

Company principle: Solve problems for customers and prioritize customer service at first.

We warmly welcome all friends come to visit us, study or business negotiation.