
1. Application:
Ultrasonic Anilox Roller cleaning is now recognized as being the
most successful method of removing ink, coatings and adhesives from
engraved rollers. Skymen Anilox Roller Cleaner is fit for all kinds
and all size anilox roller in removing ink,dust and other
contaminant on anilox roller.
Length Adjustable Function:
Because printing company ususally will have various size Anilox
Roller so we have designed length adjustable function meet
different cleaning requirement for different size anilox roller.
How Ultrasonic Cleaner Work For Anilox Cleaner.
Ultrasonic is sound energy that creates cavitation when introduced
into a liquid. The cavitation is caused by pressure differentials,
providing the cleaning action of this process. When using
ultrasonic cleaning systems, be aware that excessive exposure time
can cause cell damage.
To monitor this, ultrasonic generators are generally controlled by
timers to limit exposure time and minimize damage to anilox cells.
As a rule, higher line screen engravings require shorter cleaning
times and are more susceptible to damage, as shown in the following
examples:
Example 1: An 800-line screen roll contains 736,000 cells per
square inch (wall width is 3 microns; cell depth is 8 microns.) The
exposure time recommended to clean an 800-line screen roll should
not exceed 3 minutes. Example
Example 2: A 200-line screen roll contains 46,000 cells per square
inch (wall width is 7 microns; cell depth is 34 microns.) This
lower line screen roll takes longer to clean, and can tolerate an
exposure time of up to 20 minutes because wider walls are not as
susceptible to damage.
The following reference table outlines exposure time
recommendations for cleaning anilox rolls using ultrasonics:
Line Screen | Recommended Time in Ultrasonic Cleaner |
360 and below | 20 minutes |
380 - 440 | 15 minutes |
460 - 660 | 10 minutes |
680 - 800 | 3 minutes |
Any line count above 800-line screen should be cleaned manually.
How to choose a suitable Anilox Roller Ultrasonic Cleaner
Ultrasonic cleaning is now recognized as being the most successful
method of removing ink, coatings and adhesives from engraved
rollers. However, it is extremely important to select an ultrasonic
cleaning system which is specifically designed for ceramic rollers
and a system which will clean without damaging the fine screen cell
walls.
Ceramic anilox rolls cannot be properly cleaned with conventional
mechanical methods. The ceramic cell cavities are far smaller than
even the finest brush bristles. Although blast systems can clean
coarse anilox rolls, only ultrasonic cleaners can thoroughly and
safely clean the fine count anilox rolls being used today.
Skymen Technology Corporation Limited
Skymen Technology Corporation Limited, which is a leading manufacturer and national high-tech enterprise, was founded in 2007. There are 2 factories of Skymen, one is located in Shenzhen, closed to HongKong. And the other is located in Shaoguan, Guangdong province, China.
We have been focusing on R&D of ultrasonic equipment &
cleaning solution for more than 17 years with over 300 employees
and plant size 39,000 square meters. Products include CE, FCC, PSE,
KC and other safety certification, as well as ROHS,PAHS, REACH,
SCCP environmental certification, and passed the factory audit
BSCI, ISO9001 quality management system.
There are more than 200 patents & certificates in total. Our
products range covers industrial ultrasonic cleaner, homeuse
ultrasonic cleaner, commercial ultrasonic cleaner, full-automatic
ultrasonic cleaning machine, ultrasonic transducer rod series,
ultrasonic transducer plate series, tunnel cleaning machine, large
hydrocarbon ultrasonic cleaning equipment with PLC, large
ultrasonic cleaning equipment with vacuum implementation, etc.
2023 Skymen self-built Shaoguan industrial Park
2020 New Factory Industrial Park
Shenzhen R&D Basement
Shenzhen Marketing Center